CONTACT RECOMMENDATION ALTER DEFAULT SETTING When creating surface-to-surface contact elements, ANSYS has been configured to initiate its contact settings for best overall performance. However, it is always a good idea to check the most important settings before starting the solution:   KEYOPT(2) - Contact algorithm. KEYOPT(5) - Automated adjustment. KEYOPT(9) - Effect of initial penetration or gap. KEYOPT(12) - Behaviour of contact surface. FKN - Normal penalty stiffness factor.   A good alternative set of default settings would be:   KEYOPT(2)=1 (Use Penalty Method) KEYOPT(5)=3 (Close gaps and reduce penetrations with auto CNOF) KEYOPT(9)=1 (Exclude the effects of gaps or penetrations) FKN=0.1 or 1.0   The Penalty Method is a good algorithm for obtaining a solution quickly, although you may need to rerun the solution if FKN isn't high enough. By putting KEYOPT(5)=3 and KEYOPT(9)=1, you tell ANSYS to analyse the components in a "just touching" condition, regardless of any relatively small penetrations or gaps between individual components. FKN will control how much penetration will occur. A value of 0.1 will work well for contact where components are being bent; a value of 1.0 will work well for components that are being formed or forged.